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Battery Safety Test

Product Line up/Specification

TEST TITLE	PARAMETERS	CRITERIA	VIDEO
Altitude Simulation	Pressure corresponding to altitude of 50k feet for 6hours @RT	No gassing, leakage or distortion
Temperature Cycling	Temperature cycling from 70℃ to -40℃ per UL criteria	No fire, explosion, venting or leaking
Vibration	10~55Hz @.06” displacement (1~10G)95minutes per each of 3 axis	No mechanical/electrical defects OCV drop < 15mV/cell
Short Circuit-1	External Short @RT	Tmax < 150’C @case surface. No fire/explosion	-
	Tmax < 150’C @case surface.	Tmax < 150’C @case surface. No fire/explosion	-
Short Circuit-2	External Short @RT with no pack safety protection(bypass)	No fire/explosion
Overcharge	2C@RT for 24hours	No fire or explosion, Charge FET should trip
Forced Discharge	Discharge one cell in a pack’s string of cells. Discharge pack at maximum current that will not activate safety device through 0.05 ohm max R.	No fire or explosion	-
Deep Discharge	Discharge at 1C @RT to 0.0Volts	No fire/explosion Discharge FET should trip @ specified voltage	-
Limited Power Source	Discharge at current which is initially > 8 < 8.5A	No fire/explosion, Max current 8A @ 60sec, Max pwr=5 X OCV@60sec.	-
Mold Stress	Store packs for 7hours @70’C	No distortion to plastic, No leakage	-
Drop Impact	1 meter onto concrete. 3 drops in weakest direction or once on each axis.	No electrical/mechanical defects. No cells or safety devices shall be exposed, OCV drop < 15mV/cell	-
Projectile	Expose to direct flame	No protrusion of cells or part of exploding cells through screen
Heating	Heat to 130℃, at 5℃/min., hold at 130℃ for 10 min.	No fire or explosion
250N Crush	Crush between parallel plates of Maple at 250N for 60 sec	No leakage or cracking
Abusive Charge	Charge at 10 X C Rate until cell or battery explodes, vents or temperature reaches steady state.	No fire or explosion	-
Abnormal Charge	Charge at 3C for 48 hours	Current limiting device limits current to C rate maximum. No fire or explosion	-
Rated Capacity	0.2C charge to 4.2V/cell for 8 hours @RT, 0.2C discharge to 3.0V/cell @RT, Rest time 30min, Repeat 5cycles	Typical Capacity = Mean Capacity Minimum Capacity = Mean Capacity - 3σ	-
Cycle Life	0.8C(2.5A Max) charge to 4.2V/cell for 2 hours @RT, 1C(2.5A Max) discharge to 3.0V/cell @RT, Rest time 30min, Repeat 150cycles	Minimum Cycles to 80% Capacity ≥ 150	-

Adapter Safefy Test

Product Line up/Specification

TEST TITLE	PARAMETERS	CRITERIA	VIDEO
Function Test	Load regulation, Inrush Current, Output Ripple, Output Dynamic Response, Output Rise Time, Output Voltage Profile	Base on Specification
Protection Test	Input under/over voltage protection, Output over voltage protection, Over current protection, Over temperature protection, Output Short circuit protection	Base on Specification
Environment Test	Efficiency test, RoHS verification	CEC IV, V and VEEE, EN50419
Safety Test	Hi-Pot test, Leakage current test, Thermal test, Drop test, Vibration test	meet IEC60950-1 D.1. and UL60950
Reliability Test	Component De-rating, Capacitor Life time, MTBF	25,000hrs operating time, 3 years guaranty	-
EMC Test	EMI test : over 3dB margin, ESD test : 4KV contact, 8KV air	CISPR22, EN55022 Class B and IEC61000-4-2
Cable Bending Test	30 times/min, +/- 75 degree, 200g load condition	No discontinuity after 2000 cycles of 75 degree bending	-